Preferred Client

Softwall Modular Cleanrooms

Softwall Modular Cleanroom
Call for up-to-the-minute Fast-Track delivery times!
 
Features Key
  Standard
  Option

A Status Indicator Lights: Glow to indicate FFUs are operational; flash when FFUs are off
B Select HEPA or ULPA fan/filter units to provide a laminar flow of clean air
C Fluorescent lights (teardrop fixtures available for mounting between fan/filter units)
D Control panel includes FFU and light controls
E Cleanroom vinyl curtains
F Parting strip shields provide easy access
G Steel support beams require no external bracing
  Options include casters, vacuum, DI water and gas utilities

Terra's Softwall Modular Cleanrooms provide an economical, versatile solution to clean manufacturing requirements in semiconductor, medical device, and many other industries. Portable, expandable, and easy to assemble/disassemble, these cleanrooms are also available on an accelerated delivery program to meet your tight production schedule!

Unlike other modular cleanrooms on the market which require complex suspended ceiling supports, Terra cleanrooms are completely free-standing structures.

Use the catalog numbers below to specify a cleanroom with a powder-coated steel or 304 stainless steel frame. Then based on your desired floor plan, a Terra application specialist will quote you on a room configured for your appllcation. Components include Panels, Strip Shields, Strip Doors, and Filter/Fan Modules, as well as accessories and options.


Modular cleanroom Control Panel
Control Panel
Clearnoom Status Indicator
Status Light
 
Control Panel with Operation Status System
Mounted to the right of the access door, this panel allows convenient control of filter/fan units, lights, ionizing modules, and other environmental monitoring equipment selected for your hardwall modular cleanroom. Fabricated of stainless steel. A Control Panel, configured to accommodate options specified with the order, is included with each hardwall cleanroom.

Cat. # $/Each
Control Panel with Operation Status System 6600-23 Login

Softwall Support Frame
softwall cleanroom screen frame
The support frame is fabricated of interlocking 2.5" powder-coated square steel uprights, cross sections, and ceiling members. Ceiling members are connected to steel T-bars, forming the 2' x 4' bays that support filters and lights. Corner reinforcement gussets ensure a rigid structure. Optional heavy-duty casters allow easy repositioning after installation. Standard height is 7' measured from filter face to floor (8' 3" overall), allowing installation below a standard 9' ceiling. Includes a control panel for operation of filter/fan units, lights, and other selected options.

Note: Walls over 8' long require an additional vertical support member.

Cat. #
$/Each
Powder-Coated Steel 6600-60 Login
304 Stainless Steel   6600-61 Login

Softwall Panels & Strip Shields

Softwall panels are fabricated of heavy-duty, blur-free 40 mil material—double the industry standard—ensuring enhanced tear resistance and eliminating the need for unsightly sewn sash weights. Strip shields, made of 60-mil material, come standard in 8" widths, with 2" overlap, for easy entrance or exiting. Polyurethane shields are 12"W, 40 mil thick.

Panels and strips are available in three materials, in either clear or frosted appearance. Click here for ordering information.

  • Cleanroom-Grade Vinyl is fire retardant and low outgassing.
  • Static-Dissipative Vinyl is manufactured with permanent built-in static inhibitors that, unlike topical treatments, will not wear off.
  • Non-outgassing Panels are made from inherently static-dissipative polyurethane that provides permanent, humidity-independent ESD protection for sensitive manufacturing conditions. Polyurethane contains no plasticizer, making it virtually non-outgassing.
softwall cleanroom grip-track
Grip-Track™ opens and closes without tools for easy panel mounting.
Softwall panels and strip shields attach to the support frame by means of a unique noncontaminating Grip-Track™ mounting system that eliminates cracks and seams where germs or particles can collect. Other mounting systems are available.

Note: Softwall panels are notched to ensure a snug fit at all corners. In standard installations, panels are supplied in lengths of four feet. Where two panels meet, the panels overlap by 6". To prevent personnel from parting panels at these seams, order optional panel seaming, Dual-Lock Velcro®, magnetic closures, or attachment clips below.

caster curtain gapDetermining the Gap between Panel or Strip Shields and Floor

All softwall cleanrooms require some gap between the panel and the floor to allow air to escape. If this gap is too small to accommodate the flow of air generated by the ceiling filter fans, then panels and strips will billow outward. If it is too large, the cleanroom will not maintain adequate positive pressure.

In general, the formula to determine the gap is:

Gap in Feet = (Number of FFUs * 8 sq. ft.) / Room Perimeter

Example: Take a room 16’ x 16’ x 7’ high with 7 FFUs. The FFU surface area is 56 sq. ft. (7 FFUs * 8 sq. ft.). The room perimeter is 64 feet (16 ft. * 4). The gap is .875’. (56 sq. ft./64 ft.), or about 10”. Order panels or strip shields 6 ft. long. See ordering chart.

Selecting the Proper Panel and Strip Shields Height
The above example show exactly the gap produced when a 6' curtain is installed on a standard cleanroom frame, since the curtain bead is mounted about 1.5" below the filter face (6'10.5" above the floor). If the same cleanroom included casters, which raise the cleanroom about 6", then a 6'6" curtain would be appropriate.

Various standard panel heights are available on ordering charts. Terra's specialists will be happy to calculate gap, panel and strip heights for you. The material can easily be cut to exact lengths for your application.


Strip Shield Doors
Strip shields can be ordered in convenient widths to create access doors for softwall or hardwall cleanrooms. By alternating strips of clear vinyl with frosted vinyl, you eliminate both sticking and air gaps, creating entrances that are cleaner and easier to walk through.

Note: Strip Shield doors are free-hanging—standard installations do not include attachment of the two sides to adjacent panels or frame.


Filter Fan Configurations

Recommended Filter/Fan Configurations
Nominal
Dimensions
No. of
Ceiling
Bays
No. of Filter Modules to meet
Fed Std 209 Class Standards
1 10 100 1,000 10,000 100,000
8' x 8' 8 5 -8 4 - 8 3 - 6 2 - 3 1 - 2 1
8' x 12' 12 7 - 12 6 - 12 4 - 8 3 - 5 2 - 3 1 - 2
8' x 16' 16 10 - 16 8 - 16 6 - 11 4 - 6 2 - 4 1 - 3
12' x 12' 18 11 - 18 9 - 18 6 - 13 5 - 7 3 - 5 1 - 3
12' x 16' 24 14 - 24 12 - 24 8 - 17 6 - 10 4 - 6 2 - 4
16' x 16' 32 19 - 32 16 - 32 11 - 22 8 - 13 5 - 8 2 - 5
20' x 20' 50 30 - 50 25 - 50 18 - 35 13 - 20 8 - 13 3 - 8

Cleanroom Accessories

cleanroom quickquote


Softwall Options

wheel caster
6"-diameter locking caster
  Casters
Stainless steel swivel casters feature nonshedding polyurethane wheels. Capacity: 300 lbs. each. Order one per vertical post. Price includes installation. Casters raise the frame 7.125". If casters are ordered, the frame will be made shorter to keep the floor to filter face dimension to specification.
CAUTION: Casters are intended to allow movement only on smooth floors and require that personnel support each cleanroom upright during motion.
Cat. #
$/Each
6704-08 Login
 
  Dual-Lock Velcro® Strips
For sealing panels or strip shields to frame supports or overlap areas, Terra offers non-particulating, clear 3M Dual-Lock Velcro® with plasticizer-resistant adhesive. These strips are ideal for application along the vertical frame uprights or along the vertical length of a panel or strip, allowing corner or overlap attachment that minimizes air leaks. Price includes sewing of mating strips to specified panels. Use quantity to specify desired number of feet.
Cat. #
$/Each
6704-05 Login
   
    Flexible Magnet Strip Self-Closures
Flexible, chemical-resistant magnet strips are ideal for a variety of custom closure needs. Price includes sewing to specified panel. Use quantity to specify desired number of feet.
Cat. #
$/Each
6704-06 Login
   
    Snap-Tite™ Clips
Ideal for securing two panels together. Each two-piece plastic clip snaps together through a hole in the panels.
Cat. #
$/Each
6704-07 Login
   
    Panel Seaming
For RF seaming of specified panels.
Cat. #
$/Each
6600-65 Login
   
    Adjustable Uprights
Adjustable uprights allow up to 18" vertical height adjustment during installation.
For rooms up to 8' x 8' only.
 
Cat. #
$/Each
8' Upright 6600-66 Login
Solutions by Industry
Builders(AEC) | Pharmacies
Forensic Labs | Animal Labs
Need It Right Away?
Blue Prices Indicate QuickShip Items
Blue Prices Indicate QuickShip Items
These ship within a week, usually the very next day. Call for available quantity.
 
QuickQuote Planner
Online Configuration
Online Configuration
QuickQuotes help you specify select systems to your requirements.
 
Featured Product
Space-Saving Convenience!
Space-Saving Convenience!

Complete line of stainless steel dispensers, racks and bins, now with antimicrobial surface

 
Featured Product
Uncompromising Cleanliness
Uncompromising Cleanliness

BioSafe™ Passthroughs ideal for aseptic environments

 
Featured Product
Clean Hand/Glove Drying
Clean Hand/Glove Drying
ULPA-filtered, ultra-quiet PureFlow Dryer