Terra Universal - Critical Environment Solutions

Preferred Client

air showers

Available in
Stainless Steel
stainless steel airshowers

Air Showers

  • Completely self-contained, pre-wired, fully equipped Air Shower/Tunnel systems help solve decontamination problems
  • Modular design lets you order a system to suit your cleanroom
  • HEPA filter/blower modules (rated 99.97% efficient @ 0.3 micron particles) wash personnel with Class 100 air to dislodge and remove particles
  • Solid-state microprocessor panel provides programmable control over access door operation
  • Interlocking doors minimize contamination, release automatically in the event of power failure
  • Fluorescent lighting is housed in the ceiling for minimal turbulence
  • Available in white epoxy-finished CR steel, stainless steel, or plastic laminate to meet various cleanroom requirements
  • Variety of sizes and door configurations
  • Economical to operate, easy to maintain
  • System options include HEPA-filtered ceiling, ionized grid, and safety glazing

These Air Showers and Tunnels offer an effective way to remove surface-deposited particles from personnel—before they get to the cleanroom.

Enter the Cleanroom — and Leave Your Particles Behind!
Each unit is a fully equipped, protected passageway that allows large numbers of personnel to pass into controlled areas without sacrificing convenience or cleanliness.

Air Showers and Tunnels supply concentrated Class 100, clean air flows to lift off contamination while an individual stands in, or walks through, a specially constructed air chamber. Whenever an automatic floor switch inside the unit is activated, pressurized air streams from adjustable nozzles* at a velocity between 6,000 and 8,000 feet per minute, a force that ensures efficient scrubbing action necessary to remove particulate matter. (Air showers in units without floors are activated by motion sensors.)

Nozzles* are arranged on walls and ceilings in a uniform pattern to ensure effective distribution of filtered air; the lowest nozzle is positioned 19" off the floor. The closed-loop circulation design directs contaminated air downward through grills and hollow walls of the Air Shower and back to the filter, which removes 99.97% of all particles as small as 0.3 microns.

Interlocking doors prevent unnecessary contamination inflow and thereby prevent cross-contamination of the cleanroom and the Air Shower or Tunnel. They automatically release in the event of a power failure to ensure operator safety. Fluorescent lighting, built into the ceiling to allow unimpeded air circulation, ensures full visibility no matter what size or configuration you select. In addition, an emergency stop button on each Air Shower/Tunnel sounds an alarm and releases the door lock for exiting.

Control Panel Enhances Convenience and Security
Each unit includes a solid-state microprocessor panel (located at the front entrance) that provides complete control over access to the Air Shower/Tunnel (and hence to the cleanroom itself).

It includes a light switch, and audible alarm and alarm reset, and a 4-line, 64-character alpha-numeric LCD display that monitors system function during normal operation and displays menu functions for service and system changes. A 16-key membrane keypad allows a user to turn the system on and off (with a 4-digit code), to get into systems set-up mode (with a 4-digit code), and to program such information as a system clock, cycle time, access door delay, time lock feature, and single-direction access code. These capabilities let you program as much security into your system as you require!

This system also includes full microprocessor diagnostic capabilities, covering operation of the blower, door switch, door lock, and presence sensor/mat switch.

Clean, Durable Construction
Select models in any of three materials to suit your cleanroom requirements: white epoxy-finished 16-gauge cold rolled steel, 304 stainless steel, or particle board with a plastic laminate that seals all exposed edges.* All models feature anodized aluminum access doors with transparent plexiglass windows.

*1. The air nozzles for all three unit categories (epoxy-finished CR steel, plastic laminate and stainless steel) are fabricated of PVC (stainless steel nozzle is not available).
2. The doors on all three unit categories (epoxy finished, plastic laminate, and stainless steel) are fabricated of anodized aluminum. Optional stainless steel doors are available for the stainless steel shower/tunnel units. Call Terra for a quotation.
Cleanroom Air Showers are available from 52" to 90" wide and up to 96" long. Air Tunnels, available in 52" and 58" widths, extend from 96" to 240" long and include all the standard features of the Air Showers. All models are 90" high (add 6" to height for HEPA filter ceiling models; see ordering tables below). The double-door models listed below are specially designed to allow carts and large equipment to be passed into the cleanroom; these models do not feature floors.
Customized Systems—on a Standard Basis
The tables below provide ordering information on standard configurations of Air Showers and Air Tunnels. In addition to these, many other configurations are available to suit your application requirements. These include:
Custom Door Configurations: You may specify doors at many positions along an Air Shower or Tunnel, including a third door. Refer to the floor plans below. (Note: Three-door designs are not available for Air Showers less than 60" in length.)

 

HEPA Filtered Ceiling Air Shower: This option adds filter/blower modules mounted in the ceiling for enhanced particle control (functions most effectively with 6" raised floor; see description below). Typical air flow is 90 FPM (can be configured to meet individual specifications).

Custom Floor Configurations: Any unit may be ordered either with no floor (for placement directly on existing floor), or with 6" raised aluminum floor grates (for improved air circulation, especially with the HEPA filter ceiling option).
  Side Mount: Used where space restrictions do not allow use of standard 10-foot high unit. In this configuration, the blower is mounted to the side of the shower chamber.

 

Knock Down: When adding a shower to an existing cleanroom, the shower is broken down to wall and ceiling sections for field assembly.

Safety Plate-Glass Doors: replace the standard plexiglass ones.

Explosion-Proof Design: for safe operation with explosive or flammable materials.

Static Ionized Grid: for safe, effective neutralization of static charges on personnel or equipment in the Air Shower/Tunnel.Bumpers: for protecting nozzles along the interior wall from carts.

air shower customization
Filter/Blower Module Specifications See ordering tables for type and number of modules installed in each Air Shower/Tunnel. All filters are HEPA rated 99.97% efficient @ 0.3µm particles. All module motors use 3-phase power only; international voltages are available at no extra cost.
Module Type (see table) 1 2
H.P.: 2 5
Power Requirements: 208VAC, 7.0 Amps 208VAC, 15.3 Amps
  230VAC, 6.6 Amps 230VAC, 13.6 Amps
  460VAC, 3.3 Amps 460VAC, 6.8 Amps
  (Other voltages available)
C.F.M. @ 2" WG: 1010 1820
RPM: 3600 3600
Wheel diameter: 12.5" 13.5"
Filter Size: 11.5"D x 18" x 24" 11.5"D x 24" x 24"
 
Air Curtain
High-Velocity Air Curtain
This ULPA-filtered air curtain functions as a low-cost air shower, reducing contamination of the cleanroom.
Air Showers, Stainless Steel
Dimensions ( inches; see diagram above) Blower/
Filter Type*
No. of Filters/
Blowers
No. of
Nozzles
Shipping
Weight
(lbs)
Stainless Steel
A B C D E F G Cat. # $/Each
90 52 44 26 32 35.5 35 1 1 20 1600 6010-00 Login
90 52 56 26 32 35.5 47 1 1 20 1800 6010-01 Login
90 52 60 30 32 35.5 51 2 1 32 1900 6010-02 Login
90 52 72 30 32 35.5 63 2 1 36 2100 6010-03 Login
90 52 84 30 32 35.5 75 2 1 40 3500 6010-04 Login
90 58 44 26 36 69.5 35 1 1 20 2200 6010-05 Login
90 58 56 30 36 41.5 47 2 1 32 1800 6010-06 Login
90 58 60 30 36 41.5 51 2 1 32 2000 6010-07 Login
90 58 72 30 36 41.5 63 2 1 36 2200 6010-08 Login
90 58 84 30 36 39.5 75 2 1 40 3300 6010-09 Login
90 64 60 30 42 47.5 51 2 1 32 2000 6010-10 Login
90 64 72 30 42 47.5 63 2 1 36 2200 6010-11 Login
90 70 72 30 48 53.5 63 2 1 40 2400 6010-12 Login
90 90 96 30 72** 75.5 87 2 2 44 5100 6010-13 ** Login
* See specifications above for complete information.
**This extra-wide unit features double doors (3'0" x 6'8" each) at each end. It is ideal for passing large equipment
into the cleanroom (features no floor so that carts can roll smoothly).


Air Showers, Epoxy-Finished CR Steel
Dimensions ( inches; see diagram above) Blower/
Filter Type*
No. of Filters/
Blowers
No. of
Nozzles
Shipping
Weight
Epoxy-Finished
CR Steel
A B C D E F G Cat. # $/Each
90 52 44 26 32 35.5 35 1 1 20 1600 6010-14 Login
90 52 56 26 32 35.5 47 1 1 20 1800 6010-15 Login
90 52 60 30 32 35.5 51 2 1 32 1900 6010-16 Login
90 52 72 30 32 35.5 63 2 1 36 2100 6010-17 Login
90 52 84 30 32 35.5 75 2 1 40 3500 6010-18 Login
90 58 44 26 36 69.5 35 1 1 20 2200 6010-19 Login
90 58 56 30 36 41.5 47 2 1 32 1800 6010-20 Login
90 58 60 30 36 41.5 51 2 1 32 2000 6010-21 Login
90 58 72 30 36 41.5 63 2 1 36 2200 6010-22 Login
90 58 84 30 36 39.5 75 2 1 40 3300 6010-23 Login
90 64 60 30 42 47.5 51 2 1 32 2000 6010-24 Login
90 64 72 30 42 47.5 63 2 1 36 2200 6010-25 Login
90 70 72 30 48 53.5 63 2 1 40 2400 6010-26 Login
90 90 96 30 72** 75.5 87 2 2 44 5100 6010-27 ** Login
* See specifications above for complete information.
**This extra-wide unit features double doors (3'0" x 6'8" each) at each end. It is ideal for passing large
equipment into the cleanroom (features no floor so that carts can roll smoothly).


Air Showers, Laminated Fiber Core
Dimensions ( inches; see diagram above) Blower/
Filter Type*
No. of Filters/
Blowers
No. of
Nozzles
Shipping
Weight
Laminated Fiber Core
A B C D E F G Cat. # $/Each
90 52 44 26 32 35.5 35 1 1 20 1600 6010-28 Login
90 52 56 26 32 35.5 47 1 1 20 1800 6010-29 Login
90 52 60 30 32 35.5 51 2 1 32 1900 6010-30 Login
90 52 72 30 32 35.5 63 2 1 36 2100 6010-31 Login
90 52 84 30 32 35.5 75 2 1 40 3500 6010-32 Login
90 58 44 26 36 69.5 35 1 1 20 2200 6010-33 Login
90 58 56 30 36 41.5 47 2 1 32 1800 6010-34 Login
90 58 60 30 36 41.5 51 2 1 32 2000 6010-35 Login
90 58 72 30 36 41.5 63 2 1 36 2200 6010-36 Login
90 58 84 30 36 39.5 75 2 1 40 3300 6010-37 Login
90 64 60 30 42 47.5 51 2 1 32 2000 6010-38 Login
90 64 72 30 42 47.5 63 2 1 36 2200 6010-39 Login
90 70 72 30 48 53.5 63 2 1 40 2400 6010-40 Login
90 90 96 30 72** 75.5 87 2 2 44 5100 6010-41 ** Login

Optional Floor Plans:
Air Showers-H Air Showers-C Air Showers-D
Air Showers-F              
Air Showers-G
Air Tunnels:
                    Air Showers-E
Air Showers-B
When ordering...
Please specify the desired floor plan, door mounting (left or right opening),
and voltage (208, 230, or 460VAC).
 
Air Tunnels, Stainless Steel
Dimensions ( inches) Blower/
Filter Type*
No. of Filters/
Blowers
No. of
Nozzles
Shipping
Weight
Stainless Steel
A B C D E F G Cat. # $/Each
90 52 96 26 32 35.5 87 1 2 40 4000 6010-42 Login
90 52 120 26 32 35.5 111 1 2 64 4600 6010-43 Login
90 52 144 30 32 35.5 135 1 3 60 5200 6010-44 Login
90 52 180 30 32 35.5 171 2 3 96 5700 6010-45 Login
90 52 240 30 32 35.5 231 2 4 128 8000 6010-46 Login
90 58 96 30 36 39.5 87 2 2 64 4400 6010-47 Login
90 58 120 30 36 39.5 111 2 2 64 4700 6010-48 Login
90 58 144 30 36 39.5 135 2 2 64 5200 6010-49 Login
90 58 180 30 36 39.5 171 2 3 108 7200 6010-50 Login
90 58 240 30 36 39.5 231 2 4 144 8400 6010-51 Login
* See specifications above for complete information.

Air Tunnels, Epoxy-Finished CR Steel
Dimensions ( inches) Blower/
Filter Type*
No. of Filters/
Blowers
No. of
Nozzles
Shipping
Weight
Epoxy-Finished CR Steel
A B C D E F G Cat. # $/Each
90 52 96 26 32 35.5 87 1 2 40 4000 6010-52 Login
90 52 120 26 32 35.5 111 1 2 64 4600 6010-53 Login
90 52 144 30 32 35.5 135 1 3 60 5200 6010-54 Login
90 52 180 30 32 35.5 171 2 3 96 5700 6010-55 Login
90 52 240 30 32 35.5 231 2 4 128 8000 6010-56 Login
90 58 96 30 36 39.5 87 2 2 64 4400 6010-57 Login
90 58 120 30 36 39.5 111 2 2 64 4700 6010-58 Login
90 58 144 30 36 39.5 135 2 2 64 5200 6010-59 Login
90 58 180 30 36 39.5 171 2 3 108 7200 6010-60 Login
90 58 240 30 36 39.5 231 2 4 144 8400 6010-61 Login
* See specifications above for complete information.

Air Tunnels, Laminated Fiber Core
Dimensions ( inches) Blower/
Filter Type*
No. of Filters/
Blowers
No. of
Nozzles
Shipping
Weight
Laminated fiber Core
A B C D E F G Cat. # $/Each
90 52 96 26 32 35.5 87 1 2 40 4000 6010-62 Login
90 52 120 26 32 35.5 111 1 2 64 4600 6010-63 Login
90 52 144 30 32 35.5 135 1 3 60 5200 6010-64 Login
90 52 180 30 32 35.5 171 2 3 96 5700 6010-65 Login
90 52 240 30 32 35.5 231 2 4 128 8000 6010-66 Login
90 58 96 30 36 39.5 87 2 2 64 4400 6010-67 Login
90 58 120 30 36 39.5 111 2 2 64 4700 6010-68 Login
90 58 144 30 36 39.5 135 2 2 64 5200 6010-69 Login
90 58 180 30 36 39.5 171 2 3 108 7200 6010-70 Login
90 58 240 30 36 39.5 231 2 4 144 8400 6010-71 Login
* See specifications above for complete information.
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