BioSafe® Cleanroom Conversion System
New construction requires a suitable site and can take months, even years, to complete. Depending on area requirements, installing a modular cleanroom inside an existing room is a faster, more economical alternative, but this room-within-a-room approach often creates unusable or inaccessible space.
Terra’s BioSafe Cleanroom Conversion System offers a more economical, space-efficient approach: converting an existing unclassified room into a cleanroom, using modular components to meet a wide range of environmental and access requirements.
Modular Ceiling Grid
The grid's 2-foot x 4-foot (610 x 1220 mm) ceiling bays support cleanroom ceiling components: room-side replaceable HEPA fan/filter units (FFUs), LED or fluorescent lights, and polypropylene ceiling panels.
Terra’s WhisperFlow™ Room-Side Replaceable FFUs provide the vertical flow of micro-filtered air that removes contaminants inside the room. By selecting the proper quantity of FFUs, you can meet any cleanliness classification to ISO 5 (Class 100). Their design allows filter replacement from inside the cleanroom, without breaching the cleanroom ceiling. Lights and blank ceiling panels complete the ceiling structure. See additional information below.
BioSafe® Cleanroom Wall Systems
CPVC (chlorinated polyvinyl chloride) Class A wall panels also meet ISO 5 requirements, and have FM approval. A solvent-free, non-outgassing adhesive adheres them to walls. Seams are welded to close all gaps and make this system a great choice for converting current building space into a cleanroom. CPVC resists damage from a broad range of chemicals, making clean-up faster and easier.
The links below provide more information on these and other components that comprise this system, including cleanroom doors, pass-through chambers, and flooring. Installation of smooth Class A Factory Mutual BioSafe panels, with proper wall and ceiling coving, meets stringent ISO 5-6 and cGMP requirements for the most critical applications, including sterile processing. For less critical cleanroom requirements, consider FRP Class C panels.
Complete Pre-Sale and After-Sale Support
Terra performs BioSafe system installation and seismic analysis based on your facility. We also train and support local contractors on installation and permitting to local building code.*
Modular Ceiling Grid System converts office space into an ISO cleanroom with selection of fan filter units, ceiling panels, lights and wall panels
BioSafe® cleanroom panel systems, made of FRP or CPVC, mount to any wall type to create an ISO 5-compatible, chemical-resistant durable surface
Chemical-resistant polyester floor covering traps contaminants and inhibits bacterial growth. Regular cleaning refreshes and maintains the mat
Minimize cleanroom downtime with these easy-to-replace filter units; direct room access prevents cleanroom breaches
Illuminate your room with modular lights including fluorescent, space-saving teardrop, flow-through modules and energy-efficient LED
Cleanroom pass-through chambers, air showers and tunnels reduce cross contamination between rooms of different cleanliness levels
Doors for Terra's modular cleanrooms are an important way to maintain cleanliness, while allowing necessary movement in & out of rooms
Power your cleanroom with installation of electrical and vacuum/gas utility outlets; components meet all requirements for safety and operations
|* While we work with your contractor to help you comply with building codes, Terra assumes no responsibility for meeting local regulations, including fire and seismic codes. Check your local planning department to determine what regulations apply to your installation.|
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|Tech Resource (PDF)||Calculating Clean Room Cleanliness: How many FFUs and Lights?
This tutorial provides practical tips for correlating the desired cleanliness level (per ISO/FS209 standards) to the required number of fan/filter units (FFUs). Also provides guidelines for specifying lights based on the type of operations being conducted.