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Order
the sticky-mat cartridge separately. |
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Specifications
Overall Dimensions |
| Single-door: |
63.5"W x 48"D x9.5"H (housing)/35"H
(rails) |
| Sticky Surface: |
8 mil polyethylene |
| Single-door: |
36"W x 34"D x .625" sloped profile |
| Weight: |
230 lbs. (Without cartridge) |
| Motor: |
Belt-driven 1/20 HP, runs on 115 or
230VAC, 50/60Hz; includes thermal protection
and overload shutoff (will not replace
mat occupied by personnel or heavy object);
UL listed. |
| Counter: |
PLC Controller with LCD touchpad operator
interface; count, preset and function
modes |
| Motion Detector: |
Infrared beam positioned 4" from mat
surface |
| Construction: |
All 304 stainless steel exterior surfaces
(rails and housing) |
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| Sole
Cleaner |
| 110VAC/60Hz |
220VAC/50Hz |
| Cat.
# |
$/Each |
Cat.
# |
$/Each |
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2010-50 |
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2010-50-220 |
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Custom Designs Available!
Terra Universal will manufacture
a Sole Cleaner system to meet your requirementscall
for a quotation. |
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Sticky Mat Cartridges
Each features 180 feet of 36"-wide 8 mil
polyethylene film, yielding about 50 changes. Film is
not damaged by shoes or casters and does not slip on
Sole Cleaner support pad. Quantity discounts available.
Weight: 39 lbs.
| Adhesion |
Cat.
# |
$/Each |
| (7
to 10 oz./sq. in.) |
2010-52 |
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Sole Cleaner Automatic Contamination—
Control Mat
- First-of-its-kind system automatically maintains a sticky
surface that removes particles from shoe soles as personnel
enter the changing room or cleanroom
- PLC controller counts foot passes and replaces sticky
surface as it becomes soiled
- Self-regenerating design eliminates monitoring and maintenance
costs, ensures absolutely reliable sticky surface at all
times
- Economical cartridges provide nearly 50 surface changes,
are fast and easy to replace
- Take-up roller draws particle-laden surface inside housing
to minimize contamination and simplify disposal
- Low-profile, wide-access design allows easy passing of
carts and other equipment
- 304 Stainless steel external surfaces are durable, easy to
clean
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Easy to move from one location to anotherrequires no
fixed installation
Conventional contamination-control mats serve an essential
cleanroom function by limiting the number of particles tracked
into a contamination-controlled area.
Unfortunately, their need for constant maintenance and
replacement makes them costly welcome mats! More importantly,
the need for continuous monitoring by a human operator places
cleanroom conditions under subjective control. How can you
be sure that mats are replaced when they need to be? Worsewhat
happens when no one is there to oversee their upkeep?
Sole Cleaner: Taking Contamination-Control
One Step Further! Terra Universal's new Sole Cleaner minimizes the hassle,
expense and uncertainty of cleanroom contamination control.
Like other mats, it features an adhesive surface that seizes
particles from the bottoms of shoes and carts as they pass
into a changing room or cleanroom.
Unlike other mats, it incorporates a PLC-Controlled transport
mechanism that automatically replaces the sticky film surface
as it becomes soiled. Instead of individual mats, which must
be cleaned or peeled off, the Sole Cleaner uses a continuous
sheet of adhesive mat material mounted on a cartridge roll.
An infrared beam monitors passing feet, and a counter displays
total passes. When the total count exceeds the threshold you
select, the transport system automatically unrolls a new sheet
of sticky surface and resets the counter.
Lower Costs, Improved Performance
This automatic take-up system both reduces operating expenses
and improves contamination control.
By automating mat replacement, it ensures that the mat surface
remains as sticky as you need it. Rather than relying on subjective
decisions about when a surface is too dirty, you can determine
the number of passes acceptable for your application and leave
the rest to the Sole Cleaner. In less critical environments
(such as changing rooms), this threshold might run in the
hundreds; for a Class 10 cleanroom it might be several dozen.
In either case, the Sole Cleaner replaces the surface when
(and only when!) it needs to.
During mat regeneration, a red warning light glows and audible
alarm is activated. The mat will not move, however, as long
as the sole cleaner is occupied.
As it replaces a length of soiled mat, the machine draws
it onto a take-up roller, where embedded particles are trapped
and contained in a closed housing. Rather than accumulating
hundreds of crumpled sheets day by day in a cleanroom waste
receptacle (which always needs to be emptied!), you replace
a single cartridge that is easy to recycle.
Each 180-foot roll typically yields about 50 surface changes.
Considering the related handling and maintenance costs associated
with other contamination mats, these rolls offer convenience
and value. Cartridge replacement is a 30-second operation
that requires no tools.
Durable Design Ensures Reliable Operation
Under Real-World Conditions
The Sole Cleaner is designed to stand up to high-volume
foot traffic without compromising either safety or cleanliness.
Made of 304 stainless steel, it features safety handrails and
a low, sloped profile that won't pose a tripping hazard. Its
wide passageway allows 36" of side-to-side clearance for easy passage of carts and other
large equipment. The sticky film rests on a vacuum pad that
protects against rips, eliminates slippage, and enhances particle
pickup.
The side housings swing up to permit access to the mat cartridges
and the transport mechanism, which uses a minimal number of
moving parts to enhance system reliability. The PLC Controls
include an LCD readout of the number of passes, the selected
count limit and the number of passes since the last roll change.
Multiple preset limits can be stored to allow simple system
updating if the Sole Cleaner is moved from one location to
another. A touch panel allows easy programming. The UL-listed
take-up motor includes a safety overload shutoff that halts
mat replacement as long as an object (or person) is on the
Sole Cleaner.
The Sole Cleaner requires no special installationsimply
place it directly on the floor, plug it in, enter the desired
number of passes, and it's ready for operation. It can be
moved from one location to another, and requires no maintenance
other than occasional cartridge replacement. |