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Hardwall Modular Cleanrooms
- High-Speed Roll-Up Cleanroom Doors
- Installation of a Modular Hardwall Cleanroom
- Modular Cleanrooms for Nutraceutical Outsource Manufacturing
- On-Site Hardwall Cleanroom Installation
- Don't Turn Your Clean Environment into a Particle Magnet
- Cleanroom Gowning Protocol
- Terra Universal IQ-OQ Process
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Modular Hardwall Clean Room FAQs
What is a “hardwall” clean room?
Hardwall modular cleanrooms provide a completely enclosed, rigid free-standing structure with vents to exhaust air. Terra Universal fabricates the framing from powder-coated or stainless steel; wall panels are available in clear acrylic, static-dissipative PVC, polycarbonate and tempered glass, as well as opaque white polypropylene.
Because they can be specified, built and installed in a fraction of the time associated with brick-and-mortar clean rooms, modular hardwall rooms are ideal for fast ramp-up projects or short production cycles that may not merit the expense and delay of a conventional room.
Why should I choose a hardwall clean room over a softwall clean room?
Hardwall clean rooms can maintain pressure differentials, which may be required to meet certain standards for cleanliness (ISO 5 or 6, as well as USP compounding regulations). Their wall panels are more durable and easier to clean than softwall panels or curtains.
Hardwall construction also allows temperature and humidity control, which is enhanced in a recirculating clean room design using vertical air returns in conjunction with A/C units. Unlike softwall designs, hardwall cleanrooms can provide negative-pressure containment.
What modifications are required for a containment clean room application?
A negative-pressure containment room must pull more air out than it introduces through ceiling fan/filter units. Air is typically exhausted through ductwork tied to a ventilation fan.
Ductwork most often runs along the bottom perimeter of the clean room and draws air from multiple locations along the room perimeter to minimize disruption to laminar flow. The ventilation fan mounts on the floor outside the cleanroom, or ductwork may pass exhaust upward to a roof-mounted fan. In order to maintain negative pressure, this fan must be capable of pulling about 30% more air than the HEPA filters introduce.
Depending on the application, a containment room may require exit filtration: either HEPA/ULPA filters for particles and aerosols, and/or carbon filters to remove chemical fumes.
Can a hardwall clean room accommodate multiple production suites?
Internal walls and careful positioning of ceiling Fan/Filter Units (FFU) allows you to configure a facility with many rooms, each operating at a different ISO cleanliness level. Some points to keep in mind:
- Clean room requirements typically specify a pressure differential between 0.025 – 0.05”WC between adjoining rooms of differing ISO classifications. Terra’s Smart Control Systems simplify this task by allowing FFU speed adjustment from a central control panel.
- Certification of multi-room facilities often requires logging of pressure levels, which correlate to cleanliness and (in a containment application) environmental safety. Smart Controls are available with automated data logging that helps meet this requirement.
- Smart Controls also provide automated end-of-shift set-back mode, which saves energy without compromising clean room integrity.
What other environment controls or protections can hardwall cleanrooms provide?
Beside controlling particulate contamination and internal positive or negative pressure, hardwall cleanrooms are available to meet these special requirements:
- Static Control: select static-dissipative PVC panels for optimal protection against electro-static discharge. Ceiling-mount ionizing bars neutralize charges on workstations. Eliminating surface charge build-ups also removes “static cling” that attracts and holds airborne particles.
- Temperature: in addition to module A/C units, Terra also provides insulated hardwall panels to enhance thermal stability. For improved thermal efficiency, select a double-wall BioSafe Clean Room.
- Relative Humidity: Terra offer desiccant-based dehumidification modules as well as ultrasonic humidifiers.
- Fire and Explosion Resistance: Call to discuss requirements for NEMA Class I, Division 1 explosion-proof FFUs, lights and wiring, available on any Terra clean room. Terra also provides fire-safe wall and ceiling panels that meet FM 4910 Clean Room Materials Flammability Test Protocol for flame spread, smoke contamination and resistance to corrosives.
- Microbial Control: UV germicidal lights with an occupancy-sensor safety cut-off help maintain sterile conditions in bio/pharmaceutical clean rooms.
- Vapor and Particle Removal: Reverse-flow FFUs capture particles generated in localized cleanroom spaces to minimize contamination. Vapor removal FFUs eliminate trace amounts of VOCs from make-up air to prevent chemical fume contamination.
- Energy-Efficiency Compliance: Terra helps meet Title 24 and other energy-efficiency requirements through use of EC motors, LED lighting and other low-energy devices.
- ADA Compliance: Call for information on ADA-compliant access ramps, doors and controls.
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StockedValuLine™ Preconfigured Hardwall CleanroomsGroup of 44 productsFrom$6,557Some ship in 1 - 3 daysULus Logo
WhisperFlow
Stocked
1 Frame Material4 Width10 Depth1 Height2 Panel MaterialAvailable Frame Material: Powder-Coated SteelAvailable Width: 8', 10', 12', 6'Available Depth: 14', 16', 18', 20', 22', 24', 12', 10', 8', 6'Available Height: 8'Available Panel Material: Clear Acrylic, Static-Dissipative PVC -
Custom Horizontal Laminar Flow CleanroomsGroup of 5 productsFromRequest QuoteSome ship in 20 - 26 days1 Frame Material5 Panel MaterialAvailable Frame Material: Powder-Coated SteelAvailable Panel Material: Clear Acrylic, Polycarbonate, Polypropylene, Tempered Glass, Static-Dissipative PVC -
Custom Insulated Hardwall Modular CleanroomsGroup of 2 productsFromRequest QuoteSome ship in 20 - 26 daysULus Classified
1 Frame Material2 Panel MaterialAvailable Frame Material: Powder-Coated SteelAvailable Panel Material: Polypropylene, White Acrylic -
Custom Powder Containment Modular CleanroomsGroup of 3 productsFromRequest QuoteSome ship in 25 - 31 daysUL Classified Logo
2 Frame Material3 Panel MaterialAvailable Frame Material: Stainless Steel, Powder-Coated SteelAvailable Panel Material: 304 Stainless Steel, Powder-Coated Steel, 316L Stainless Steel
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Hardwall Cleanrooms
InsulatedDouble-wall panel construction includes 1”-thick polyurethane insulation to enhance heating/cooling efficiency (order separately); panels are mounted to 2" (51 mm) powder-coated square steel uprights
Horizontal FlowFor processes and samples that are best handled when placed closer to the source of filtered laminar airflow, as well as upstream from personnel
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Features and Benefits
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Affordable customization to unique requirements!
- Terra's modular designs allow versatile configurations using standard components, whether you need a small equipment enclosure or a multi-suite processing facility
- Versatile plug-and-play Power Distribution Modules allow addition of ceiling fan/filter units and lights to meet any cleanliness requirement or to upgrade ISO levels or lighting levels after installation
- Modular frame and panel designs, in several application-specific materials, adapt to any floor plan requirement
- Automated fan controls simplify pressure balancing, Building Management System (BMS) integration, and certification of large, multi-suite facilities
- Stand-alone A/C modules or integration with existing air handling system
- Consultation services available to meet industry-specific regulations, such as USP 797/800 compounding requirements
- Terra’s full engineering services adapt designs to accommodate unique equipment or facility integration challenges
Call or submit a QuickQuote Form for assistance with a modular cleanroom tailor-made to your application!
ValuLine Hardwall Cleanroom
ValuLine Cleanrooms cut costs without compromising performance; available for ISO 5 throuh ISO 8 compliance, with acrylic or static-dissipative PVC wall panels
Equipment Enclosure for Conveyor Line
This 4.5' W x 36' D x 7' H cleanroom meets ISO 7 cleanliness requirements; designed for neutriceutical process conveyor per FDA requirements (shown with door removed).
Adjustable Exhaust Vents
Adjustable IsoVents help control internal pressure to meet ISO regulations and maintain cascading pressure differentials.
Free-Standing All-Steel Design
Steel frame members and ceiling joists allow spans of up to 30 feet without internal support columns or ceiling suspension cables
Interchangeable Panels
Wall panels are mounted by clean and attractive mirror-finished stainless steel L-brackets that clamp the panel in place, creating a showcase cleanroom and allowing panel change-out in minutes, with no special tools.
Cleanroom Access and Automated Fan Controls
Standard panel include pressure gauge, on/off and night switches; security system adds access restriction; automated fan system monitors and controls fan speed, pressure, temperature and RH.
Multi-Suite Hardwall Modular Cleanroom
Economical modular construction is ideal for multiple cleanroom suites with cascading pressures and ISO cleanliness levels.
Insulated Cleanrooms
Insulated Hardwall Cleanroom includes rigid foam insulation sealed between dual polypropylene panels to provide better temperature stability in temperature-controlled operations.
Germicidal UV Lamp Sanitizes Labs, Cleanrooms
UV-C Germicidal Lamp installs on a cleanroom ceiling grid for line-of-sight room disinfection; safety occupancy sensor prevents personnel exposure.
Custom Work is Standard!
Modular designs allow versatile configurations tailored to your requirements. Terra's design and fabrication capabilities accommodate unique facility challenges.
Glass Mount Passthrough
Steel pass-through chambers with internal dimensions of 24" x 24" x 24" or less, may be mounted in tempered glass cleanroom panels without the need for support frames. By avoiding support frames, facilities save on cost and personnel have fewer surfaces to sterilize. Pass-throughs must be center-mounted to evenly distribute the chamber's weight. Talk to a Terra Product Specialist about your room specifications.
Cleanroom Power Distribution Diagram
This diagram explains optimal Cleanroom Power Distribtion.
Hardwall Cleanrooms
On-Site Hardwall Cleanroom Installation- Hardwall Cleanroom with Acrylic Wall Panels
- Control Panel for Hardwall Modular Cleanrooms
- Hardwall Modular Cleanroom – Multi-Room Configuration
- Hardwall Modular Cleanroom – Polycarbonate Wall Panels
- Modular Hardwall Cleanroom
- Equipment Enclosure for Conveyor Line
- Fire-Resistant Hardwall Cleanroom
- Insulated Hardwall Modular Cleanroom
- Horizontal Hardwall Cleanroom Polypropylene Panels
- Hardwall Modular Cleanroom
- Modular Cleanroom with A/C and RH Control
- Static Dissipative Sheet Benefits
- Modular Production Control Room
- Modular Warehouse Office
- Thermal Vacuum Chamber Enclosure
- Insulated Hardwall Cleanroom
- Mezzanine Cleanroom
- Terra Universal IQ-OQ Process
Design, manufacture and assembly of 5000 square-foot modular cleanroom On-Site Hardwall Cleanroom Installation Video showing installation of a 5000-square-foot hardwall modular cleanroom at a customer site. The room is factory designed, manufactured and tested, then shipped overseas to install.
Hardwall modular cleanroom, shown with 10'-high economical acrylic wall panels Hardwall Cleanroom with Acrylic Wall Panels Hardwall modular cleanrooms come in several application-specific materials, including these 10'-high economical acrylic wall panels mounted on a powder-coated steel frame.
Mirror-finished panel includes light and fan controls, internal pressure gauge Control Panel for Hardwall Modular Cleanrooms Mirror-finished panel includes light and fan controls, night service switch (to reduce power when not occupied), internal pressure gauge; environmental monitoring system also available.
Multi-room configurations with automated FFU controls automate compliance with ISO standards for cascading pressure gradients Hardwall Modular Cleanroom – Multi-Room Configuration Multi-room configurations with automated FFU controls automate compliance with ISO standards for cascading pressure gradients and particle counts.
Terra Universal’s modular hardwall cleanrooms convert any space into an ISO-compliant cleanroom Hardwall Modular Cleanroom – Polycarbonate Wall Panels Terra Universal’s modular hardwall cleanrooms convert any space into an ISO-compliant cleanroom; multi-suite configuration shown with polycarbonate panels.
ISO 7 multi-suite modular hardwall cleanroom with acrylic clear/opaque panels and air conditioning module. Modular Hardwall Cleanroom Hardwall modular cleanrooms provide an economical enclosure for ISO 5 - 8 requirements in semiconductor, medical, pharmaceutical, and other critical manufacturing processes.
ISO 7 cleanroom with dissipative panels for conveyor line enclosure | 6601-95 displayed Equipment Enclosure for Conveyor Line This 4.5' W x 36' D x 7' H cleanroom meets ISO 7 cleanliness requirements; designed for neutriceutical process conveyor per FDA requirements (shown with door removed).
FIre-resistant modular cleanroom with FM 4910-listed polypropylene wall panels Fire-Resistant Hardwall Cleanroom Modular Cleanroom with fire-resistant construction; available with steel or FM 4910 white polypropylene or clear CPVC panels. Explosion-proof HEPA fan/filter units and lights available.
Insulated Hardwall Cleanroom with polypropylene panels | 6601-19 displayed Insulated Hardwall Modular Cleanroom Insulated Hardwall Cleanroom with polypropylene panels reduces energy costs and increases temperature stability.
Horizontal Hardwall Cleanrooms meet cleanliness standards to ISO 5 | 6604-12 displayed Horizontal Hardwall Cleanroom Polypropylene Panels Horizontal Hardwall Cleanrooms meet cleanliness standards to ISO 5; ideal for height-restricted facilities (shown without front panel).
Terra’s modular cleanrooms accommodate tight space restrictions | 6600-64A displayed Hardwall Modular Cleanroom Terra’s modular cleanrooms are configured for tight spaces and accommodate posts, overhead obstructions and other floor plan restrictions.
Modular cleanroom used in pharmaceutical outsource manufacturing Modular Cleanroom with A/C and RH Control Multi-suite modular cleanroom in pharmaceutical outsource manufacturing facility, using existing air conditioning and RH controls.
The benefits of using static dissipative sheets in a short video Static Dissipative Sheet Benefits Don't turn your clean enclosure into a particle magnet, how static dissipative sheets can prevent this.
This enclosure serves as the shop leader’s office on the production floor, offering reduced noise and climate control Modular Production Control Room This enclosure serves as the shop leader’s office on the production floor, offering reduced noise and climate control.
This hardwall modular cleanroom provides the warehouse manager with a clear view of the facility. Modular Warehouse Office This hardwall modular cleanroom provides the warehouse manager with a clear view of the facility.
Static-dissipative PVC clean room modified to accommodate a thermal vacuum chamber Thermal Vacuum Chamber Enclosure Static-dissipative PVC hardwall clean room modified to accommodate utility drops and clearance requirements of a thermal vacuum chamber used to test micro-satellites.
Rigid foam insulation is sandwiched between two polypropylene panels to provide better temperature stability when used with climate control systems | 6601-19 displayed Insulated Hardwall Cleanroom Rigid foam insulation is sandwiched between two polypropylene panels to provide better temperature stability when used with climate control systems.
When floor space is limited, a lightweight modular cleanroom can be installed on top of an existing structure inside the facility (stairs not included) Mezzanine Cleanroom When floor space is limited, a lightweight modular cleanroom can be installed on top of an existing structure inside the facility (stairs not included).
This video describes the IQ/OQ process for Equipment and Cleanrooms Terra Universal IQ-OQ Process This video describes the IQ/OQ process for Equipment and Cleanrooms
Modular Hardwall Clean Room FAQs
What is a “hardwall” clean room?
Hardwall modular cleanrooms provide a completely enclosed, rigid free-standing structure with vents to exhaust air. Terra Universal fabricates the framing from powder-coated or stainless steel; wall panels are available in clear acrylic, static-dissipative PVC, polycarbonate and tempered glass, as well as opaque white polypropylene.
Because they can be specified, built and installed in a fraction of the time associated with brick-and-mortar clean rooms, modular hardwall rooms are ideal for fast ramp-up projects or short production cycles that may not merit the expense and delay of a conventional room.
Why should I choose a hardwall clean room over a softwall clean room?
Hardwall clean rooms can maintain pressure differentials, which may be required to meet certain standards for cleanliness (ISO 5 or 6, as well as USP compounding regulations). Their wall panels are more durable and easier to clean than softwall panels or curtains.
Hardwall construction also allows temperature and humidity control, which is enhanced in a recirculating clean room design using vertical air returns in conjunction with A/C units. Unlike softwall designs, hardwall cleanrooms can provide negative-pressure containment.
What modifications are required for a containment clean room application?
A negative-pressure containment room must pull more air out than it introduces through ceiling fan/filter units. Air is typically exhausted through ductwork tied to a ventilation fan.
Ductwork most often runs along the bottom perimeter of the clean room and draws air from multiple locations along the room perimeter to minimize disruption to laminar flow. The ventilation fan mounts on the floor outside the cleanroom, or ductwork may pass exhaust upward to a roof-mounted fan. In order to maintain negative pressure, this fan must be capable of pulling about 30% more air than the HEPA filters introduce.
Depending on the application, a containment room may require exit filtration: either HEPA/ULPA filters for particles and aerosols, and/or carbon filters to remove chemical fumes.
Can a hardwall clean room accommodate multiple production suites?
Internal walls and careful positioning of ceiling Fan/Filter Units (FFU) allows you to configure a facility with many rooms, each operating at a different ISO cleanliness level. Some points to keep in mind:
- Clean room requirements typically specify a pressure differential between 0.025 – 0.05”WC between adjoining rooms of differing ISO classifications. Terra’s Smart Control Systems simplify this task by allowing FFU speed adjustment from a central control panel.
- Certification of multi-room facilities often requires logging of pressure levels, which correlate to cleanliness and (in a containment application) environmental safety. Smart Controls are available with automated data logging that helps meet this requirement.
- Smart Controls also provide automated end-of-shift set-back mode, which saves energy without compromising clean room integrity.
What other environment controls or protections can hardwall cleanrooms provide?
Beside controlling particulate contamination and internal positive or negative pressure, hardwall cleanrooms are available to meet these special requirements:
- Static Control: select static-dissipative PVC panels for optimal protection against electro-static discharge. Ceiling-mount ionizing bars neutralize charges on workstations. Eliminating surface charge build-ups also removes “static cling” that attracts and holds airborne particles.
- Temperature: in addition to module A/C units, Terra also provides insulated hardwall panels to enhance thermal stability. For improved thermal efficiency, select a double-wall BioSafe Clean Room.
- Relative Humidity: Terra offer desiccant-based dehumidification modules as well as ultrasonic humidifiers.
- Fire and Explosion Resistance: Call to discuss requirements for NEMA Class I, Division 1 explosion-proof FFUs, lights and wiring, available on any Terra clean room. Terra also provides fire-safe wall and ceiling panels that meet FM 4910 Clean Room Materials Flammability Test Protocol for flame spread, smoke contamination and resistance to corrosives.
- Microbial Control: UV germicidal lights with an occupancy-sensor safety cut-off help maintain sterile conditions in bio/pharmaceutical clean rooms.
- Vapor and Particle Removal: Reverse-flow FFUs capture particles generated in localized cleanroom spaces to minimize contamination. Vapor removal FFUs eliminate trace amounts of VOCs from make-up air to prevent chemical fume contamination.
- Energy-Efficiency Compliance: Terra helps meet Title 24 and other energy-efficiency requirements through use of EC motors, LED lighting and other low-energy devices.
- ADA Compliance: Call for information on ADA-compliant access ramps, doors and controls.