 |
| Shown with Controller |
| Specifications |
Chamber Dimensions:
|
See chart |
System Dimensions:
|
24"W x 10"H x 15"D |
| Materials: |
|
| |
Barrel Reactor System: |
Pyrex |
| |
Water Cooled System: |
Pyrex and Aluminum Power |
| |
Frequency: |
2.45 GHz |
|
Cycle Time:
|
From 10% to continuous |
| Utilities Required: |
Vacuum Pump Gas Supply
(Oxygen or Argon) |
|
| Applications*
|
| Argon Plasma Cleaning
Without Iontrap** |
- Substrates with Epoxy Bonds
- Wire Bond Pads
- Pd-Ag Die Attach Pads
- Gold Plated Parts
- Solder Preforms
- Epoxy Bleed
- Preparation for Soldering
- Photoresist Removal
- Oxidizable Metal Surfaces
- Gold or Aluminum Wire
- Removal of Some Metal Oxides
|
| Oxygen Plasma Cleaning
Without Iontrap |
- Photoresist Removal
- Bare Ceramic Substrates
- Removal of Plastic Encapsulants for Failure
Mode Analysis
- Glass Parts
- Gold Plated Parts
- Metal Oxide Parts
- Gallium Arsenide
- Silicon
- Preparation of Fluorocarbons and other Plastics
for Gluing
- Indium Phosphide
|
| Argon Plasma Cleaning
With Iontrap*** |
- Devices with Sensitive Chips
- Laser Diode Facets
- Ceramics with Soft Solder
- PC Boards with Soft Solder
|
| Oxygen Plasma Cleaning
With Iontrap |
- Functions as Downstream Plasma Etcher
- Sensitive Components with Photoresist
|
|
Plasma-Preen Cleaner/Etcher (Patent Pending)
- First-of-its-kind design uses microwave oven to generate
plasma cleaning medium
- Safely removes organic and many inorganic contaminants
from a wide range of components and substrates
- Maintains low processing temperatures (25200°C
controllable)
- Produces higher plasma power and densities than comparably
priced systemsup to 700 watts
- Yields no significant effluent, eliminates waste
disposal problemsunlike solvent cleaning
- Allows easy adjustment of power levels in both continuous
and duty cycling
- Easy to use and maintain
The Plasma-Preen Cleaner/Etcher is the first commercial product
in its price range that uses microwave energy (2.45 GHz) to
clean organic and some inorganic contaminants from a wide
range of components and materials, including semiconductors,
ceramics and metals.
The microwave energy used by the Plasma Preen Cleaner generates
plasma (an electrically neutral, highly ionized gas) under
adjustable power, which functions as a safe, effective cleaning
medium. This plasma results when microwave energy reacts with
a process gas; the highly reactive and/or energetic plasma
then "sputters" and/or reacts with contaminants from the surface
of the material being cleaned, leaving it atomically clean.
Safe, Efficient Plasma Generation
Revolutionizes Cleaning Operations
This method of cleaning revolutionizes existing cleaning operations
in a number of ways. Unlike chemical processing, microwave-generated
plasma consumes very small quantities of reactants and produces
no significant effluent. In the case of argon operations,
no waste is produced; oxygen operations produce only small
amounts of carbon dioxide and water, which require no elaborate
waste disposal. As a result, this cleaning system offers drastically
reduced processing costsonly a fraction of what chemical
techniques commonly require!
In addition, microwave generation allows you to control process
temperatures between 25°C and 200°C. Low process
temperatures enable you to clean a wider variety of sensitive
components without worrying about heat damage.
This plasma cleaner also offers space-saving portability.
Instead of cumbersome exhaust fume hoods, exhaust venting,
and protective clothing, you work with a completely safe,
compact unit that's literally the size of a breadbox.
Microwave Energy Enhances Versatility
This unit also offers a variety of advantages over conventional
methods of plasma generation, which typically rely on capacitance
or inductively coupled plasma equipment. Most importantly,
it is capable of producing higher plasma power and plasma
densities than have ever before been possible in this price
range. And because it operates at higher gas pressures, you
can achieve higher reaction rates (and more cleaning power).
That means more flexible applications, from cleaning laser
diode facets or sensitive wire-bond pads to removing certain
metal oxides and cleaning solder preforms.
Unlike other plasma-generating methods, the Plasma-Preen
System uses 2.45 GHz radiation that reduces the chance of
damaging components. It also features fully adjustable power
levels for duty cycle and/or analog control. A digital timer,
duty cycle, clock and memory allow completely repeatable
results and let you design the exact cleaning procedure
called for in each application.
Versatile System Configurations For
All Your Cleaning Needs
The Plasma-Preen Etcher is available in two versions: a barrel
reactor and a water cooled unit (for applications with temperature-sensitive
work, for better control, and for a larger reactor chamber).
The barrel reactor is ideal for applications that require
high-energy cleaning, such as removing metal oxides from
a ceramic surface. If higher temperatures are not a critical
problem, you can operate the cleaner at the highest plasma
power for faster results. If temperatures must remain lower,
you can simply decrease plasma power (and conduct cleaning
operations for a longer period), or you can select the water-cooled
unit, which allows higher process rates at lower temperatures.
This model features a water-cooled base plate that effectively
"heat sinks" the work in progress, and is recommended for
hybrid cleaning. The optional water recycling system enhances
water cooling.
Either design can be operated with oxygen, argon or other
process gas (see "Application Notes"). In general, argon
is suitable for applications that involve epoxy-bonded surfaces
since it will not "sputter" epoxy. It is also the preferred
medium for removing metal oxides. Oxygen, because it attacks
epoxy, should be used selectively in the presence of epoxy
bonding. It is, however, ideal for cleaning contaminants
from ceramic or oxide parts.
Select the optional ion trap to protect very sensitive
materials (such as laser diode facets or soft solder) from
the sputtering action of the plasma. This trap serves a
dual function: it neutralizes the charged ions (leaving
only neutral radicals to perform the cleaning action), and
it acts as a Faraday cage that shields work from microwaves
inside the chamber.
Flexible Applications Mean Enhanced
Productivity
This cleaner's compact size and flexibility not only vastly
improves on existing cleaning methods, it also lets you introduce
standard cleaning procedures in operations for which no feasible
means has ever existed. You'll be able to improve component
reliability (and increase productivity) by carrying out cleaning
operations between each step of wafer processing, or by cleaning
die before wire-bonding, or by removing organic contaminants
from PC boards.
And you won't have to worry about contaminating exhaust,
cumbersome hoods, or unrepeatable results.
All systems come complete with a power supply, digital timer,
duty cycle, clock, memory, and reaction chamber. The Plasma
Preen Controller (order separately) contains all vacuum and
gas controls necessary for operation and provides power for
the vacuum pump and water recycling system. Requires separate
gas supply, vacuum pump, and controller for operation.
| Plasma
Preen Cleaner |
| Reactor
Type |
Chamber
Dimensions |
Plasma
Power |
With
Ion Trap |
Without
Ion Trap |
| 110VAC/60Hz |
220VAC/50Hz |
110VAC/60Hz |
220VAC/50Hz |
| Cat.
# |
$/Each |
Cat.
# |
$/Each |
Cat.
# |
$/Each |
Cat.
# |
$/Each |
|
Water-Cooled*
|
8"
x 6" x 2" |
100-550W |
9505-03 |
Login |
9505-03-220 |
Login |
9505-01 |
Login |
9505-01-220 |
Login |
| 9"
x 7" x 3" |
100-700W |
9505-20 |
Login |
9505-20-220 |
Login |
9505-19 |
Login |
9505-19-220 |
Login |
| Barrel |
4.1"
dia. x 6" |
100-550W |
9505-02 |
Login |
9505-02-220 |
Login |
9505-00 |
Login |
9505-00-220 |
Login |
* Cooling is along baseplate.
|
|

|
Plasma Preen Controller
Provides complete control over vacuum and gas purging.
Eliminates external gauges and regulators. Allows easy
mixing of process gases (such as argon and oxygen). Safely
bleeds vacuum after cleaning procedures, at a safe, user-specified
rate. Extends the life of your pump. Includes power outlets
(for vacuum pump and Plasma Preen water pump), two flow
meters (0 - 5 SCFH), two pressure regulators and gauges
(0 - 60 PSI), a vacuum pressure gauge (0 - 30"Hg), and
ON/OFF rocker switches for vacuum pump, gas control and
system vacuum. Dimensions: 6.5"H x 12"W x 10.5"H. Shipping
Weight: 20 lbs.
 |
Cat.
# |
$/Each |
| 110VAC,
60Hz |
9505-17 |
Login |
| 220VAC,
50Hz |
9505-17-220 |
Login |
|
|
 |
Plasma Preen Water Recirculating
System
Provides water recirculation for efficient
operation of the water-controlled Plasma Preen. Bottom
screen inlet prevents large contaminants from entering
pump. Pumps up to 1500 gallons/hour (@ 3'). Rugged, lightweight,
compact housing is clean and resists corrosives. To operate,
simply place the submersible pump in a 5-gallon utility
pan (not included); it pumps with water level as low as
3/16". Includes fittings necessary for connection to Plasma
Preen. Dimensions: 9.5"H x 7"D. Weight: 8 lbs. Motor:
1/6 HP, single phase, oil-filled, intermittent-duty.
 |
Cat.
# |
$/Each |
| 110VAC,
60Hz |
9505-24 |
Login |
| 220VAC,
50Hz |
9505-24-220 |
Login |
|
|
Other Plasma Preen Options
 |
Cat.
# |
$/Each |
Process
Platform
Recommended for use with Barrel Reactor. |
9505-08 |
Login |
Special
Tongs
Recommended for use with Barrel Reactor. |
9505-09 |
Login |
| Vacuum
Pump (not for use in oxygen applications) |
7901-00 |
Login |
| Vacuum Pump for Oxygen Applications |
7901-35 |
Login |
| Oil Mist Eliminator |
7901-01 |
Login |
| PFPE Synthetic Fluid (2kg) |
7901-36 |
Login |
Warning: Oxygen applications require special pump preparation or explosion could result. Specify pump No. 7901-35 for use with Oxygen. |
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