Modular Hardwall Cleanroom
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| Features Key |
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Standard |
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Option |
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| A |
Status Indicator Lights: Glow to indicate FFUs are operational; flash when FFUs are off |
| B |
Select HEPA or ULPA fan/filter units to provide a laminar flow of clean air |
| C |
Fluorescent lights (teardrop fixtures available for mounting between fan/filter units) |
| D |
Control panel includes temperature/humidity gauge and other selected instruments |
| E |
Several door designs: stainless steel, aluminum swing or sliding, electronic |
| F |
Select acrylic, static-dissipative, or polycarbonate panels |
| G |
Steel support beams require no external bracing |
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Options include pass-throughs, A/C, vacuum, DI water and gas utilities |
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Terra's Hardwall Modular Cleanrooms provide the rigidity
and durability of a freestanding room. All components are
factory-assembled and tested before shipping, and on-site
installation is usually completed in less than a day.
Unlike other modular cleanrooms on the market which require
complex suspended ceiling supports, Terra cleanrooms are completely
free-standing structures.
Cleanroom Support Frame
The support frame is fabricated of interlocking 1.75" (44 mm) powder-coated
square steel uprights and cross sections. Ceiling members are
welded to steel 3" x 1.5" (76 mm x 38 mm) T-bars, forming the
2' x 4' (610 mm x 1219 mm) bays that support filters and lights. Vertical finishing
strips, fabricated of mirror-finished 304 stainless steel, hold
hardwall panels securely in place. Standard height is 7' (2134 mm) measured
from filter face to floor (8'3", 2530 mm, with filter/fan unit), allowing
installation beneath a standard 9' (2743 mm) ceiling. Other heights are
available.
Hardwall Cleanroom Panels
Modular hardwall panels are cut in 4'-wide x 7'-high (1219 mm x 2134 mm) panels.
Specify other desired height. They are available in three
rigid materials:
Acrylic Panels offer full visibility and
outstanding tensile strength. These economical panels
are lightweight and easy to clean. Standard panels are
clear, but black and amber panels are also available
(tinted panels may extend lead time). Acrylic is not recommended for use with alcohol or other strong cleaning agents.
Static-Dissipative PVC Panels are recommended
for the most contamination-sensitive applications because
of their ability to control particles along with static
charges. The friction created by a laminar airflow generates
surface charges on nondissipative walls, which in turn
attract and hold particles. Your cleanroom wall becomes
a particle magnet!
Dissipative PVC safely conducts these surface
charges to ground, protecting against potentially damaging
ESD (electrostatic discharge) as well as particulate
contamination. Dissipative layers are molecularly embedded
for optimal durability. Surface resistivity: 106 - 108 ohms/sq. cm (ASTM-D257).
Polycarbonate resists
many common acids, solvents and cleaning solutions.
Its high tensile strength makes it shatter resistant.
Polypropylene provides superb resistence to acids and other chemicals.
IsoVent™ Air Release Vent
Each of the standard plastic panels features a series
of exhaust vents, covered by a flexible static-dissipative
PVC strip to prevent particulate influx. These IsoVents
ensure adequate positive pressure inside the enclosure,
independent of filter configuration.
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Internal- or External-Mount Panels
Select Panel Mounts For Your Requirement—
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Internal-Mount Panels
Polyethylene or mirror-finished panel
joints create a smooth internal surface that's easy
to disinfect.
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External-Mount Panels
Includes mirror-finish 304 stainless
steel control panel and mounting strips for a showcase
room that's also durable and easy to clean.
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Hardwall Cleanroom Ordering Information
Use the catalog numbers below
to specify the cleanroom style for your application. Specified
rooms include powder-coated steel frame, control panel,
and wall panels of material specified. Select access door(s),
ceiling modules and other accessories to complete your system.
| Plastic
Hardwall Cleanrooms |
|
Dissipative Plastics |
Panel
Material
(see description
abovet) |
Acrylic* |
Polycarbonate
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Polypropylene |
Static-Dissipative
PVC |
| Cat.
# |
$/Each |
Cat.
# |
$/Each |
Cat.
# |
$/Each |
Cat.
# |
$/Each |
| External-Mount
Panel |
6600-00 |
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6600-02 |
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6600-03 |
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6600-01 |
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| Internal-Mount
Panel |
6600-05 |
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6600-07 |
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6600-08 |
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6600-06 |
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| *Acrylic is damaged by alcohol and other cleaning agents. |
| Recommended
Filter/Fan Configurations |
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Nominal
Dimensions
feet
(mm)
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No.
of
Ceiling
Bays |
No.
of Filter Modules to meet Fed Std 209
Class Standards |
| 1 |
10 |
100 |
1,000 |
10,000 |
100,000 |
8
x 8
(2438 x 2438)
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8 |
5
-8 |
4
- 8 |
3
- 6 |
2
- 3 |
1
- 2 |
1 |
8
x 12
(2438 x 3658)
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12 |
7
- 12 |
6
- 12 |
4
- 8 |
3
- 5 |
2
- 3 |
1
- 2 |
8
x 16
(2438 x 4877)
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16 |
10
- 16 |
8
- 16 |
6
- 11 |
4
- 6 |
2
- 4 |
1
- 3 |
12
x 12
(3658 x 3658)
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18 |
11
- 18 |
9
- 18 |
6
- 13 |
5
- 7 |
3
- 5 |
1
- 3 |
12
x 16
(3658 x 4877)
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24 |
14
- 24 |
12
- 24 |
8
- 17 |
6
- 10 |
4
- 6 |
2
- 4 |
16
x 16
(4877 x 4877)
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32 |
19
- 32 |
16
- 32 |
11
- 22 |
8
- 13 |
5
- 8 |
2
- 5 |
20
x 20
(6096 x 6096)
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50 |
30
- 50 |
25
- 50 |
18
- 35 |
13
- 20 |
8
- 13 |
3
- 8 |
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Hardwall Cleanroom Options
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Hardwall Cleanroom Doors
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Stainless Steel Swing Doors
Select 304 or 316 stainless steel frames for optimal cleanliness, durability, and chemical resistance. Transparent door panels are available in tempered glass, which is ideal for aseptic operations requiring wipe-down with alcohol and other disinfectants, as well as static-dissipative PVC, which eliminates static-charge build-up. Standard swing is outward (away from clean room). Dimensions: 36"/72"W x 81"H (914 mm/1829 mm x 2057 mm).
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Type
(see photo) |
Door Panel
Material |
Single Door |
Double Door |
| Cat. # |
$/Each |
Cat. # |
$/Each |
| 304 SS Swing* |
Tempered Glass |
6602-00 |
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6602-04 |
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| 304 SS Swing* |
Static-Dissipative PVC |
6602-01 |
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6602-05 |
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| 316 SS Swing* |
Tempered Glass |
6602-02 |
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6602-06 |
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| 316 SS Swing* |
Static-Dissipative PVC |
6602-03 |
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6602-07 |
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| * Standard swing is outward (away from cleanroom) |
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Aluminum Frame Swing Door
Aluminum frame with choice of acrylic or static-dissipative
PVC panel and pneumatic closure. Standard mounting
is on right panel of shorter wall; specify other
desired location. Standard swing is outward
(away from room).
| Door
Panel Material |
Single
Door
81"H x 36"W
(2057 mm x 914 mm) |
Double
Door
81"H
x 72"W
(2057 mm x 1829 mm)
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| Cat.
# |
$/Each |
Cat.
# |
$/Each |
| Acrylic* |
6710-14 |
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6704-00 |
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| Static-Dissipative
PVC |
6710-15 |
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6704-01 |
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| *Acrylic is damaged by alcohol and other cleaning agents |
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Aluminum Frame Sliding Door
This aluminum-frame door slides open along an extruded
aluminum track to an opening of 36" (914 mm). Requires two 4-foot (1219 mm)
panels for installation. Standard model slides open
from right to left; specify left to right slide, if
desired. Overall dimensions: 40" W x 82" H (1016 mm x 2083 mm)
| Door
Panel Material |
Cat. # |
$/Each |
| Acrylic* |
6704-02 |
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| Static-Dissipative
PVC |
6704-03 |
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| *Acrylic is damaged by alcohol and other cleaning agents |
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Automatic Door
Similar to standard swing doors
above, but adds a touchpad activated opening
mechanism for easy operation.
| Frame Type |
Door Panel Material |
Cat. # |
$/Each |
| 304 SS Swing |
Tempered Glass |
6602-15 |
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| 304 SS Swing |
Static-Dissipative PVC |
6602-16 |
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| 316 SS Swing |
Tempered Glass |
6602-17 |
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| 316 SS Swing |
Static-Dissipative PVC |
6602-18 |
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| Aluminum Swing |
Acrylic* |
6711-08 |
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| Aluminum Swing |
Static-Dissipative PVC |
6711-07 |
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| * Acrylic is damaged by alcohol and other cleaning agents. |
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Strip
Shield Door
Strip shields can be mounted in place of a standard
door or 4-foot (1219 mm) hardwall panel at any location
along the perimeter of the cleanroom. Click
Here for ordering information. |
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| Control Panel |
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| Status Light |
Control Panel with Operation Status System
Mounted to the right of the access door, this panel allows convenient control of filter/fan units, lights, ionizing modules, and other environmental monitoring equipment selected for your hardwall modular cleanroom. Fabricated of mirror-finish 304/316 stainless steel or powder-coated steel to match cleanroom design. This system includes top corner indication lights that display cleanroom operation status: lights glow when FFUs (fan/filter units) are in operation, and flash intermittently to indicate they are off. For Hardwall and BioSafe® Celanroom designs only, it includes a Magnehelic® Differential Pressure Gauge (.25-0-0.25"WC).
| Panel with OSI |
Volts, Hz |
Cat. # |
$/Each |
| For External-Mount Panels |
120VAC, 60Hz |
6600-23 |
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| 220VAC, 50/60 Hz |
6600-23-220 |
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| For Internal-Mount Panels |
120VAC, 60Hz |
6600-24 |
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| 220VAC, 50/60 Hz |
6600-24-220 |
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Control Panel for BioSafe® Cleanroom allows convenient control of Fan/Filter Units, lights and other system controls. Operation Status Indicators in each corner display FFU operation. One required per cleanroom.
| Cat.
# |
$/Each |
| 6600-26 |
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Removable Service Panel
Allows convenient servicing of equipment
installed inside the enclosure, with minimal
disruption of the internal environment.
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Cat.
# |
$/Each |
| Removable
Service Panel |
6704-04 |
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Partitions &
Ante-Chambers
Antechambers serve as contamination
buffer zones; as staging areas; or as
gowning areas. Partitions create multiple
clean zones to meet varying cleanliness
requirements inside a single cleanroom.
Call
To Specify
Configuration |
Acrylic* |
Dissipative PVC |
Polycarbonate
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Polypropylene |
| Cat.
# |
$/Each |
Cat.
# |
$/Each |
Cat.
# |
$/Each |
Cat.
# |
$/Each |
| Partition |
6600-10 |
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6600-11 |
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6600-12 |
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6600-13 |
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| Antechamber |
6600-15 |
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6600-16 |
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6600-17 |
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6600-18 |
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| * Acrylic is damaged by alcohol and other cleaning agents. |
Note: Partitions
and antechambers must be specified when cleanroom is ordered. |
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Cleanroom Accessories
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| Other Modular Cleanroom Styles
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