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Disclaimer: Factory setup and installation guidelines are subject to change. This document should be considered for educational purposes only. Please visit the Terra Universal website for product support and the most recent product support documentation resources.
This quick-reference manual provides cleanroom door installation instructions for Terra Universal's automatic and manual pre-hung swing doors. Part numbers for this guide are associated with the following Terra Universal cleanroom door styles:
View the Full PDF Guide for Extended Information
Looking for hardcopy instructions with pictorial references and a complete set of instructions? Print the PDF guide. The numerical order of this web document is to align with the current PDF version at the date of publication.
Terra's pre-hung cleanroom doors are pre-hung to a frame to allow fast and easy mounting with either stainless steel push or pull handles and heavy-duty stainless steel flush-mounted mortised hinges.
All hardware locations are reinforced with internal steel backing plates. Doors also include an adjustable ADA-compliant heavy-duty hydraulic door closer that meets ANSI Grade 1 standards and a continuous three-sided perimeter gasket for a tight seal. Custom door designs allow for different lock and lever compatibility. The door frame can be customized to a larger thickness on special orders. Following the instructions and recommended maintenance will help ensure a long and efficient service life for the unit.
Pre-hung automatic swing doors utilize hands-free operation which reduces the spread of germs and cross-contamination and allows easy access for persons carrying objects or pushing carts. These doors have a whisper-quiet operation and are ADA-compliant. Terra's unique door operator system is 65% smaller than other manufacturer models and accommodates either single-door or double-door configurations.
Terra's automatic doors also include an advanced power assist during the opening cycle so that minimal effort is required when operated manually.
The door operator allows for 12 programmable options such as:
Terra's automatic doors also include an advanced power assist during the opening cycle so that minimal effort is required when operated manually.
Terra's Stainless Steel Pre-Hung Cleanroom Doors have a flush-mount dual-pane window design that simplifies cleaning. They provide resistance to most chemicals and minimize surface particle shedding. Door handles can be used for every application with a cylindrical lockset and angled design for a durable, easy-to-maintain entry point. Stainless steel door options are available for air showers and tunnels.
BioSafe® CleanSeam™ 316L Stainless Steel Doors offer medical-grade, USP-compliant construction for life science applications, such as biotechnology and drug manufacturing. Terra's BioSafe® products include exceedingly clean design and construction for critical operations:
Terra's Pre-Hung Aluminum Cleanroom Doors are appropriate for several different indoor locations including cleanrooms, air showers, and tunnels. The durable powder coating formulation exceeds ASTM and ISO paint standards for hardness, thickness, humidity resistance, gloss, and impact testing. These stand-alone aluminum doors with powder-coated steel frames are ideal for cleanrooms because they can be made to fit any wall thickness. Aluminum door construction provides a low-cost alternative for facilities with less stringent cleanliness requirements. These doors have excellent UV protection and moderate resistance to chemicals and weather.
Terra's manual swing pre-hung doors have a 180° swinging range and a variety of door handles. Stainless steel manual doors feature flush-mount dual-pane windows that simplify cleaning. Aluminum manual doors offer an economical alternative with a single-pane window design. Both door designs can be configured with optional two-way swinging hinges. These bidirectional doors can be pushed open from both directions for better traffic flow and improved safety. Additional customizable options are available for compatibility with different electrical strikes, locks, and levers for the stainless steel doors.
Note: Any custom electrical or mortised lockset hardware must be sent to Terra Universal before any drawings can be completed.
Disclaimer: Terra Universal makes no warranties applying to the information contained in this manual or its suitability for any implied or inferred purpose. Terra Universal shall not be held liable for any errors this manual contains or for any damages that result from its use.
Critical Operation Conditions
Disclaimer : This manual pertains to proprietary devices manufactured by Terra Universal, Inc. Neither this document nor any portion of it may be reproduced in any way without prior written permission from Terra Universal.
First, inspect the door upon arrival to ensure the door is the correct size, design, machining, and color. Also, verify that the door swing mechanism is appropriate for the installation location. If any conditions raise a concern, do not install the door. Contact Terra for assistance with installation, function, or fitment
3.1 Required Tools for Assembly
Required tools for door assembly include:
3.2 Installation of Pre-Hung Doors
Terra's aluminum and stainless steel pre-hung doors use the same knock-down steel U-frame. The U-Frame will arrive assembled and fits on stud frame walls; frames can be customized to various wall thicknesses. Installation requires two or more people to safely and effectively install the door.
Before starting the installation, make sure the frame opening is the correct width and is perfectly vertical, square, and level. If the opening is not correct, it can cause issues with the door fit as well as hardware function.
For automatic doors:
For detailed cleaning instructions view section 6 of the full PDF installation guide.
7.1 Door Frame Alignment Troubleshooting
Issue | Cause | Solutions |
Door sag | Loose hinges |
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Worn hinges |
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Offset at hinge leaf | Hinges not swaged properly |
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Door binding | Hinge bind, against rabbet |
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Hinge bind, against stops |
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Twisted door | Compromised Core |
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Twisted frame | Wall conditions/ anchoring methods |
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Thermal Bow | Inside-outside temperature differential |
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Door does not close evenly | Jamb legs are out of alignment |
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Door clearance too tight | Loose or missing screws/ Hinge reinforcements |
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Door clearance too big | Loose or missing screws and/or Hinge reinforcements |
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Lockset off location | Misalignment |
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Terra Universal is the leading expert in the design and fabrication of ISO rated cleanrooms, furnishing and supplies.
Call (714) 459-0731